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SMARTFOLD ULTRA X 1100

Equipped with advanced state of the art technologies for fast job changeover.

SMARTFOLD Ultra X 1100 – PC
suitable for straight-line, crash-lock bottom & double wall boxes

SMARTFOLD Ultra X 1100 – SL
suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD ULTRA X-1100 folder gluer models are equipped with advanced state of the art technologies for fast job changeover, especially focused on multi-type work capabilities with medium-long to shorter run lengths in mind. Speed up to 500 meters/min.

Motorized carriers, full and sectional job/memory recall, extended pre-folding section up to 3 meters in total length. Lifting upper carrier on pre-folding section. New ¨universal multi-function section¨ with integrated ¨bump & turn¨ allows to turn cartons 90o and its alignment. Pre-breakers device by outer belts on both sides. New servo drives technologies, extra length crash lock bottom section. Extra folding & closing section with collapsible central carrier, able to produce complex carton structures, straigh line, lock bot-tom, 4 & 6 corner cartons and more. DGM has been committed to offer the industry an af-fordable, cost effective and complete state of the art solution for the folding and gluing needs of today′s converter and market demands, one of the best cost/value/productivity equipment combination to be offered to the industry.


Composition
Feeder section
  • Driven independently by servo motor.

  • Friction feeder with 8 untimed feeding belts, 30 mm width.

  • Electronic pile vibrator.

  • Lateral feed gates fully adjustable to the width of the blank.

  • Three adjustable front feed knives with carton spacing carriers.

Side register section
  • Driven independently by servo motor.

  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.

Pre-folding section
  • Driven independently by servo motor.

  • Extra length pre-folding section, 3 meters long.

  • Left hand glue flap pre-folder up to 180o.

  • Third crease line pre-folder up to 135o.

  • 1st and 3rd crease openers.

  • Lifting right upper carrier by pneumatic system, for easy setup.

Multi-function section
  • Driven independently by servo motor.

  • Extra length crash lock bottom section.

  • 3 sets of upper and lower transfer carriers along the section.

  • Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.

  • Set of accesories for “B” lock bottom.

  • Integrated ¨bump & turn¨ allows to turn cartons 90o and its alignment.

  • Pre-breakers device by outer belts on both sides.

Gluing unit
  • One lower (left side) gluing tank.

  • Easy to remove and clean.

  • Standard 3 & 5 mm width glue disc.

  • Optional electronic upper gluing system by guns, upon request.

Folding & Closing section
  • Driven independently by servo motor.

  • Extra length folding & closing section, 4.5 meters long.

  • Collapsible central carrier by pneumatic system, saving time for set-up and allows to run small boxes.

  • Lifting central upper carrier by pneumatic system.

  • Smooth and accurate folding of 2nd and 4th crease.

  • Outer folding belts adjustable up to 180o with variable speed.

  • Two upper & two lower carriers with 25 mm lower and 30 mm outer belts.

  • Width-wise adjustable heavy-duty compression rollers (optional).

  • Detectors of proximity between carriers to avoid damages when approaching.

Trombone section
  • Driven independently by servo motor.

  • Pneumatic box ejector, for quality control without interrupting the flow of boxes

  • Upper and lower drive mechanism for length adjustment.

  • Equipped with automatic belt tension-adjusting system.

  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.

  • Electronic counter and ¨Kicker¨ for marking batches.

  • Squaring device for crashlock bottom boxes.

Press section
  • Independent motorized section by servo-motors.

  • Manual and Automatic speed variation in coordination with a photocell.

  • Upper section moves back and forward, allowing for different box length.

  • 5.59 m total length with 3.1 m effective pressure length.

  • Apron width 900 mm.

  • Pneumatic pressure adjustment to avoid marks.

  • Pneumatic squaring system with two motorized carriers with belts.

  • Motorized device to move the sponge belt across the conveyor.

4 & 6 corner device
  • Motorized and untimed electronic back folding system with intelligent servo motor technology. It allows accurate folding of all back flaps by mean of hooks installed in two independent shafts controlled electronically.

Processed material

Paper

Carton Board

Corrugated Board

Specifications
  • Processed Materials

  • Carton board max. 800 g/m2

  • Corrugated flute type N, E & F

  • Capability

  • Speed max. 500 m/min

  • Inching speed 30 m/min

  • Thickness of folded box max. 12 mm

  • Blank width 1100 mm

  • Dimensions & Weight

  • Length  PC: 18.45 m   SL: 18.45 m

  • Width  PC: 1.9 m     SL: 1.9 m

  • Height  PC: 1.9 m     SL: 1.9 m

  • Weight  PC: 12 Ton    SL: 12.2 Ton

  • Installation

  • Electrical connected load   PC: 66 kW   SL: 66 kW

  • Compressed air 6 bar

  • Air compressor capacity 10 m3/h

  • Air tank capacity  60 L

Scheme

layout-SF-Ultra-X-1100SL.jpg

Box type
Straight - line Box

A: 195 - 1100 mm
B: 80 - 1200 mm
E: 75 - 540 mm

Lock - bottom Box

A: 195 - 1100 mm
B: 110 - 1200 mm
E: 75 - 540 mm

Double - wall Box

A: 240 - 1100 mm
B: 100 - 1200 mm
D: 30 - 150 mm
E: 70 - 960 mm

4 - corner Box

A: 160 - 1100 mm
B: 140 - 1200 mm
H: 25 - 150 mm

4 - corner Box with Lid

A: 270 - 1100 mm
B: 140 - 1100 mm
H: 25 - 150 mm

6 - corner Box

A: 270 - 1100 mm
B: 140 - 1100 mm
H: 25 - 150 mm

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